Khaligh, Nader Ghaffari, et al. Organic Preparations and Procedures International 52.4 (2020): 368-373.
Challenge: Conventional synthesis of pharmacologically valuable pyrano[4,3-b]pyrans faces significant limitations including reliance on toxic metal catalysts, energy-intensive high-temperature/long-duration reactions, solvent dependency, moderate yields, poor functional group tolerance, and non-recyclable catalysts that increase production costs.
Solution: 1,4-Piperazinediethanesulfonic acid (PIPES) was used as a metal-free, recyclable organocatalyst for the one-pot three-component synthesis under solvent-free ball milling condition at room temperature. The reactants include aldehyde (5 mmol), malononitrile (5 mmol) and 4-hydroxy-6-methyl-2-pyrone (5 mmol) in the presence of 10 mol% of PIPES. Reactions were conducted via planetary ball milling for 30 minutes at room temperature, followed by workup through washing with 5% HCl, filtration, and ethanol recrystallization. PIPES was recovered from aqueous acid washes by neutralization with NaHCO3, methanol washing, and solvent evaporation for reuse.
Key Results:
The protocol synthesized 15 derivatives (2a-o) in 83-94% yields, with electron-withdrawing substituents (e.g., 4-Cl, 4-NO2) yielding higher than electron-donating groups. Acid-sensitive methoxy groups were tolerated without decomposition. Scalability was demonstrated at 50 mmol scale (83% yield), and PIPES maintained efficacy over 3 reuse cycles (e.g., compound 2a: 94% → 90% yield).