Hemmilä, Venla, et al. Polymers 11.10 (2019): 1633.
Ammonium lignosulfonate (ALS), a biorefinery lignin, requires crosslinking to become an effective wood adhesive. Polymeric MDI (pMDI) and bio‑based furfuryl alcohol (FOH) enable ALS to achieve shear strengths comparable to melamine‑urea‑formaldehyde (UmF) in veneers, but panel performance depends strongly on crosslinker choice.
Fabrication Process: ALS was mixed with FOH (pH 2, 45 min pre‑reaction) or pMDI (25% on ALS). Two‑layer beech veneers (100 g/m2 solids, 150 °C, 90 s) and three‑layer particleboards (8 wt% adhesive, 190 °C, 270 s) were prepared. DSC, tensile shear, IB, MOR, MOE, thickness swelling, and formaldehyde emission (DMC) were measured.
Performance Evaluation: ALS alone gave poor shear strength (0.56 N/mm2). Crosslinking with FOH or pMDI raised shear strength to 1.47–1.72 N/mm2, matching UmF (1.30 N/mm2). In particleboards, ALS‑pMDI achieved IB 0.62 N/mm2 (vs. UmF 0.47), meeting EN 312 P2 (≥0.40), while ALS‑FOH panels failed (IB ~0.17). Thickness swelling (24 h) was 23% for ALS‑pMDI (UmF 52%) but FOH samples disintegrated. Formaldehyde emissions: ALS‑pMDI (0.027 ppm) < UmF (0.073 ppm); ALS‑FOH emitted 0.059 ppm due to FOH polycondensation releasing formaldehyde.
Conclusion: Ammonium lignosulfonate crosslinked with pMDI produces strong, low‑emission particleboards, but FOH is unsuitable under the tested conditions.